Marine Oil Water Separator

ZYFM Series Marine Oil Water Separator: Advanced Solution for Oily Water Treatment

The ZYFM SERIES Marine Oil Water Separator, also known as a 15PPM Bilge Separator, is a highly efficient and reliable device designed for the treatment of bilge oily water on ships. Additionally, it finds extensive application in mines, power – generating stations, and oil depots to handle oily water, especially that with a high emulsive oil concentration. This separator strictly adheres to the discharge standards set by the International Maritime Organization (IMO) and also complies with the oily water discharge regulations for vessels, mines, and enterprises in China. The outflow quality of the device meets the requirements of Resolution IMO – Mepc107 (49), ensuring environmentally friendly and legal operation.

Key Features for Superior Performance

• Comprehensive Construction: The separator is composed of a primary oil – water separator, a secondary emulsive oil separator, a screw pump, an electric control box, an oily consistency detector, a strainer, a fine filter, and a 3 – way valve (or solenoid valve). All these components are installed on a common base, providing a compact and integrated solution. Moreover, depending on the specific layout of different engine rooms, the primary oil – water separator and electric control box can be installed separately from the secondary emulsive oil separator and oily consistency detector.
• Avoidance of Emulsion: The accessory pump does not directly draw from the oily water, effectively preventing the emulsification of the oily water. This design feature enables the device to achieve a high separating efficiency, ensuring optimal treatment results.
• Advanced Separation Technology: It employs a combination of gravitational separation in a vacuum and refined emulsified oil separation methods. When the oily water passes through the tunnel of the coalescing element at a specific degree and speed, the oil drops conglomerate and rapidly float upward to the oil – collecting room at the top of the device. The coalescing element has a self – backflushing function, minimizing the risk of blockage. In long – term use, there is no need to replace the coalescing element, reducing maintenance costs and downtime.
• Intelligent Control and Safety: The device features excellent automatic oil discharge control and safety precautions for the accessory pump. It can automatically control the primary discharge process or switch to the secondary discharge process based on the characteristics of the oily – water. If the oil concentration in the processed water exceeds the limit, it can automatically return the unqualified water to the bilge. The device is easy to operate and highly reliable, meeting the requirements for 24 – hour unattended engine rooms.

Proven Performance

• When treating normal (non – emulsified) oily water using only the primary oil – water separator, the effluence of the device is less than 10PPM, demonstrating its high – efficiency separation capability for simple oily water mixtures.
• When dealing with emulsified oily water using both the primary and secondary separators, the effluence is less than 5PPM, indicating its effectiveness in handling complex and highly emulsified oily water situations.

Available Models and Specifications

FAQs

Q1: How often does the ZYFM Series Marine Oil Water Separator require maintenance?
A: The maintenance frequency of the separator depends on various factors such as the volume of oily water treated, the quality of the input water, and the operating environment. Generally, it is recommended to conduct a basic inspection every month, including checking the pump, valves, and filters. A more comprehensive maintenance, such as cleaning the coalescing element and checking the electrical components, should be carried out every six months to ensure optimal performance.

Q2: Can this separator be customized to fit specific engine room layouts?
A: Yes, absolutely. We understand that different ships have unique engine room layouts. The ZYFM Series Marine Oil Water Separator is designed with flexibility in mind. The primary oil – water separator and electric control box can be installed separately from the secondary emulsive oil separator and oily consistency detector according to the specific requirements of your engine room, ensuring a perfect fit and efficient operation.

Q3: What is the lifespan of the coalescing element in the separator?
A: One of the significant advantages of our separator is the long lifespan of the coalescing element. Due to its self – backflushing function, the coalescing element rarely gets blocked. In normal operating conditions, there is no need to replace the coalescing element during the long – term use of the device, which helps reduce maintenance costs and downtime.

Q4: Does the separator come with a warranty?
A: Yes, our ZYFM Series Marine Oil Water Separator comes with a standard warranty period of [X] years. During this period, we will provide free repair or replacement of any defective parts, provided that the separator has been used and maintained in accordance with our operating instructions. For more detailed information about the warranty, please refer to our warranty policy or contact our customer service team.

Q5: Can this separator handle different types of oils in the oily water?
A: The ZYFM Series Marine Oil Water Separator is designed to handle a wide range of oils commonly found in bilge oily water, including lubricating oils, fuel oils, and hydraulic oils. Its advanced separation technology enables it to effectively separate these oils from the water, regardless of their viscosity or emulsification level, ensuring compliance with environmental regulations.