China ZYFM Series Marine Bilge Water Separators: Advanced Solution for Oily Water Treatment
The ZYFM series Marine Bilge Water Separators represent a cutting – edge vacuum separation technology specifically designed to effectively handle bilge water and oily water from ports and various industrial facilities. These separators strictly adhere to the Resolution IMO – MEPC 107 (49) and relevant regulations, having successfully obtained approvals from both the China Classification Society (CCS) and the International Maritime Organization (IMO). This ensures that they meet the highest international standards for marine oily water treatment, providing a reliable and compliant solution for ship operators and industrial users.
Key Features and Benefits
- Multiple Capacity Options: The ZYFM series offers six different models with treatment capacities ranging from 0.25 m³ per hour to 5 m³ per hour. This wide range of capacities allows users to select the most suitable separator based on their specific requirements, whether it’s for small – scale or large – scale oily water treatment applications.
- Comprehensive Component Configuration: Each separator is composed of a first – class and a second – class separator, a special pump, an electric control unit, an oil content data recorder monitor, an automatic valve, an inspection system, and other essential accessories. This well – designed configuration ensures a complete and efficient oily water treatment process from start to finish.
- Emulsification Prevention: The oily water is not directly drawn into the special pump of the system. This design feature effectively avoids the emulsification of the original oily water, which is crucial for achieving a satisfactory separation result in the first separator. By reducing the emulsification, it also lightens the burden on the second emulsified oil separator, thereby prolonging the overall service life of the equipment.
- Self – Cleaning Coalescence Unit: The coalescence unit in the first separator is equipped with an automatic flushing mechanism against blockage. This means that there is no need for replacement during long – term service, significantly reducing maintenance costs and downtime.
- User – Friendly and Highly Reliable: With easy operation and high reliability, the separator adopts automatic diversion between the first and second stages, an automatic discharge control device, and other safety protection measures. These features make it well – suited for unmanned engine rooms, ensuring continuous and safe operation without the need for constant human supervision.
- Real – Time Oil Content Monitoring: The oil content data recorder monitor, as a mating part, can instantly display the oil content of the discharged water. Whenever the oil content exceeds the upper limit prescribed by the IMO, the equipment will immediately trigger an alarm and automatically return the water to the bilge, preventing non – compliant discharge and protecting the marine environment.
Main Technical Parameters
| Model Number | Treatment Capability (m³ per hour) | Discharging Standard (ppm) | Design Pressure (Mpa) | Types of Pump | Suction Lift (m) | Power of Motor (kw) | Electric Heating Power (kw) | Power Supply | Gathering Room Heating Method and Power (kw) | Oil Drainage Mode | Dimension (L×W×H) (mm) | Weight (kg) |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| ZYFM – 0.25 | 0.25 | ≤15 | 0.2 | Single screw pump / plunger pump | ≤6 | 0.75 | – | 220V 50HZ, 380V 50HZ, 410V 50HZ, 440V 60HZ | 1 | Automatic and manual | 1590×950×1350 | 300 |
| ZYFM – 0.5 | 0.5 | ≤15 | 0.2 | Single screw pump / plunger pump | ≤6 | 1.1 | 1 | 220V 50HZ, 380V 50HZ, 410V 50HZ, 440V 60HZ | 1 | Automatic and manual | 1600×1080×1860 | 500 |
| ZYFM – 1 | 1 | ≤15 | 0.2 | Single screw pump / plunger pump | ≤6 | 1.5 | 2 | 220V 50HZ, 380V 50HZ, 410V 50HZ, 440V 60HZ | 2 | Automatic and manual | 1800×1100×1910 | 700 |
| ZYFM – 2 | 2 | ≤15 | 0.2 | Single screw pump / plunger pump | ≤6 | 1.5 | 2 | 220V 50HZ, 380V 50HZ, 410V 50HZ, 440V 60HZ | 2 | Automatic and manual | 2170×1310×2160 | 1200 |
| ZYFM – 3 | 3 | ≤15 | 0.2 | Single screw pump / plunger pump | ≤6 | 2.2 | 2 | 220V 50HZ, 380V 50HZ, 410V 50HZ, 440V 60HZ | 2 | Automatic and manual | 2250×1380×2250 | 1600 |
| ZYFM – 5 | 5 | ≤15 | 0.2 | Single screw pump / plunger pump | ≤6 | 2.2 | 3 | 220V 50HZ, 380V 50HZ, 410V 50HZ, 440V 60HZ | 3 | Automatic and manual | 2560×1600×2400 | 2200 |
Frequently Asked Questions (FAQs)
Q1: How do I choose the right model of the ZYFM series Marine Bilge Water Separator for my ship?
A: When selecting a model, you should consider the volume of bilge water and oily water your ship generates on a regular basis. If your ship has a relatively small bilge water output, a model with a lower treatment capacity, such as the ZYFM – 0.25 or ZYFM – 0.5, may be sufficient. For larger ships with higher oily water production, models like the ZYFM – 3 or ZYFM – 5 would be more appropriate. Additionally, you can also consult with our technical team, who can provide personalized recommendations based on your specific ship characteristics and operational requirements.
Q2: What is the maintenance schedule for the ZYFM series separators?
A: Regular maintenance is essential to ensure the optimal performance of the separators. We recommend conducting a basic inspection every month, which includes checking the pump, valves, and electrical components for any signs of wear or damage. Every six months, a more comprehensive maintenance should be carried out, such as cleaning the coalescence unit (although it has a self – cleaning function, a manual check and clean can further ensure its efficiency), and verifying the accuracy of the oil content data recorder monitor. The specific maintenance schedule may also vary depending on the operating conditions and frequency of use of the separator.
Q3: Can the ZYFM series separators handle different types of oils in the bilge water?
A: Yes, the ZYFM series Marine Bilge Water Separators are designed to handle a wide variety of oils commonly found in bilge water, including lubricating oils, fuel oils, and hydraulic oils. Their advanced separation technology enables them to effectively separate these oils from the water, regardless of their viscosity or emulsification level, ensuring compliance with environmental regulations and preventing pollution of the marine environment.
Q4: What is the warranty period for the ZYFM series separators?
A: Our ZYFM series Marine Bilge Water Separators come with a standard warranty period of [X] years. During this period, we will provide free repair or replacement of any defective parts, provided that the separator has been used and maintained in accordance with our operating instructions. For more detailed information about the warranty coverage and terms, please refer to our warranty policy or contact our customer service team.
Q5: How does the automatic return function work when the oil content exceeds the limit?
A: The oil content data recorder monitor continuously monitors the oil content of the discharged water in real – time. When the oil content exceeds the upper limit prescribed by the IMO, the monitor sends a signal to the control system of the separator. The control system then activates the automatic return mechanism, which diverts the non – compliant water back to the bilge. This ensures that only water that meets the environmental standards is discharged into the sea, protecting the marine ecosystem from oil pollution.
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